Manufacturing Support

Whether it is a crisis, part of a scheduled improvement activity or a new development, our team of experts are ready to assist with their decades of experience in process development, operational management, custom machinery development and process validation. Our Validation Team is staffed by industry experienced engineers and operations managers who can lead the development or execution of validation plans with our On-site Staff Augmentation Team.  Our experienced professionals can also support your business during periods of resource limitation.

We provide a wide variety of services to support the manufacturing of your devices and products. Our staff brings decades of experience in high-speed, high-volume manufacturing, as well as high-value, low-volume production. We offer extensive expertise in many different manufacturing and assembly operations including:

  • Injection molding
  • Metal forming
  • Thermo-forming
  • Blow molding
  • Compression molding
  • Rotational molding
  • Extrusion
  • Calendering
  • Liquids filling
  • Coating
  • Welding (metals)
  • Ultrasonic welding
  • Spin welding
  • Hot-plate welding
  • Gluing
  • Conveying
  • Thermal Conditioning
  • Sterilization
  • I.P. Processes
  • Vibratory Feeding

Our support services often involve troubleshooting, problem solving and failure analysis work on processing or assembly equipment. We offer expertise in equipment reliability and risk assessment, improving process capability and throughput improvements.

  • We provide independent 3rd party manufacturing system audits – frequently used for vendor assessment or internal improvement activities.
  • We work closely with manufacturing facilities on quality control measures, test methods and apparatus.
  • We design and build custom test equipment for end of line and QA laboratory measurements.

Our field-testing staff can install instrumentation on manufacturing equipment for process monitoring and troubleshooting including measurement of force, strain, temperature, acceleration, vibration and pressure. These data are frequently used for process throughput improvements and troubleshooting activities.

Validation Services

We have a broad experience completing validations, from software to sonic welding, from installation qualification through production. We can quickly assimilate into your Quality Management Systems and provide a solution to your ramp-up needs, allowing your team to maintain focus on the customer. Our experienced team knows the critical questions to ask and with more than 300 engineering professionals and material scientists, we can respond rapidly to your needs.

Custom Machinery Development

Regardless of whether legacy equipment needs modification, or we are starting from a clean sheet of paper, we have design and controls engineers to provide the right equipment solution. Our equipment design team has thousands of hours developing automation while leveraging SES core strengths of engineering design, analysis, and controls.

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Contact Us

If you would like more information on Stress Engineering Services, please call us at 281.955.2900, or complete the following form and one of our representatives contact you shortly. For a complete listing of contact information, visit our Locations page.